Can you keep your vehicle safe and protected without silicone rubber components? It is impossible to build a fully working car without using the silicone rubber components. Without the silicone rubber molding components, vehicles might crash badly during use because of the unstable engine performance and protection system. Thus, silicone molding becomes essential for any automotive manufacturing process.

Silicone Rubber Molding – How It Works

Silicone rubber components are vital parts of the automotive industry. Engine components made from silicone can improve the efficiency and function of the vehicle engine. Learn how this process works:

Special injection molding equipment

Silicone rubber injection molding requires a specialized machine to alternate between oxygen and silicon atoms. This alternation will create a reliable material bond that will form silicone rubbers. This distinctive bonding process is not available in any other injection molding machines.

Prepare the liquid silicone materials

Silicone rubbers come first as liquid silicone materials. Preparing the liquid silicone materials is the first step before you can create the silicone rubber components. It uses the liquid polymer and a catalyst to make the liquid silicone.

Cross-linking process

The specialized injection machine will initiate cross-linking to build a material bonding between the liquid silicone material components. This bonding becomes the basis for the creation of silicone rubbers. The heated mold cavity is an essential part of this cross-linking process.

silicone rubber molding: Inject the silicone components

The silicone components must go through the injection path to the mold cavity. In the mold cavity, the heat will gradually transform the injected silicone liquid into a more solid form. Controlling the temperature is the key to a successful silicone rubber injection process.

Solidification

The solidification of liquid silicone materials will take place after some time. As the bonding happens, the liquid silicone components will become more rubber-like in their form. It turns into an elastic and flexible silicone rubber.

Ejection

Next, eject the silicone rubbers. You can use the resulting product to create silicone parts. In the automotive industry, it includes engine insulators and car hoses.

Silicone rubbers require a careful ejection process. Any wrong move during ejection might cause damage to its material component.

Silicone Rubber Molding – Benefits in the Automotive Industry

Vehicle engines can’t work well without the installation of silicone rubber components. Silicone rubbers provide plenty of essential benefits for the automotive industry. These are some of the best advantages of silicone rubbers:

Enhance engine performance

You can rely on the silicone parts to adjust the performance of the vehicle’s engine to its best level. It can help optimize the vehicle engine during the peak usage time. The silicone parts will keep the thermal level at the optimum level for the best performance.

Improve engine efficiency

The silicone rubber parts will help maintain a safe temperature for the engine to work best in all conditions. It can further increase the efficiency of the engine while avoiding overheating. The silicone parts keep the engine to optimize the temperature and avoid releasing too much heat.

Excellent sealing

Silicone rubbers are excellent components to use for sealing various parts of the vehicle. It can protect against water leakage that might damage the vehicle parts over time. Silicone rubbers are also resilient and flexible, which makes them easy to apply.

Best protection for vehicles

The vehicle engines and other essential components might get damaged over time. Silicone rubbers can provide adequate protection from risks of damage in the vehicle engines. With this protection, your vehicle will go through everyday usage smoothly and with minimal issues.

Durable uses

Silicone rubbers offer the best durability for specific vehicle components, such as hoses and electrical insulators. Its heat-resistant capability can help maintain its durability for long-term usage. However, it still needs a replacement once in a while to keep its full function for the vehicle.

silicone rubber molding Contributes to vehicle longevity

Protecting the engine’s functionality can contribute to the longevity factor of the vehicle. Silicone rubbers can help insulate the vehicle parts or components to make them work their best. It can help lengthen the vehicle’s usage lifecycle.

Without silicone rubber components, vehicle engines will be non-functional. Silicone rubbers keep the best functions of vehicle engines and other parts to deliver normal day-to-day usage.

Application and Usage by Silicone Rubber Molding

Silicone rubbers are an essential part of any car rapid manufacturing industry as they contribute to the safety and protection of the users. It is suitable to make various car components, from the engine to the electrical system. Here are the applications and usage of silicone rubbers:

Shock absorbers

Shock absorbers need a resilient and flexible material to make. Silicone rubbers are the perfect material components to make high-quality shock absorbers. Shock absorbers help protect the vehicles from damage during impact or road bumps. It also keeps the passengers safe and comfortable during their trip.

Radiator seals

The radiator seals help keep the vehicle radiator from leaking, which can impact vehicle performance. Silicone rubbers create an excellent sealant for the radiator and protect it from further damage. The silicone rubber sealant will also prevent overheating in your vehicle engine.

Silicone rubber molding Seals for EV battery

EV batteries are prone to water intrusion and bad environmental influences. The silicone rubber sealant helps protect the EV batteries from these issues. It keeps your electric vehicle working at its best performance.

Electrical connectors

The electrical connection in a car needs solid protection and insulation to keep the electrical system functional. Silicone rubbers are an excellent material to create insulation for electrical connections in a vehicle. It will also keep all electrical systems safe to operate when you drive it.

silicone rubber molding Valve covers

The vehicle exhaust system must use a durable sealant to prevent any oil from entering the valve cylinders. Silicone rubbers are the material used for the valve covers. It is a vital component for a car that keeps the engine operating safely.

Contact TEAM Rapid

Manufacturers use silicone rubbers intensively during their car manufacturing processes. It is an essential material to provide the best performance and protection for the vehicle and the user. TEAM Rapid applies silicone rubber molding in your rapid prototyping, small volume manufacturing, and mass production needs, contact us at [email protected] today to request a free quote now!